From yarn to roll
Every step is traceable. Yarn, weave, dye, finish and QC stay aligned with the garment factory calendar.
Production steps
Standard bulk takes 4–6 weeks. Express can compress to 18 days.
Lock fiber and count
Yarn is matched by hand, strength and cost. Long-staple cotton, mulberry silk, flax and merino sit in supplier files with batch traceability.
Set construction and density
Woven and knit run on separate machines. Sampling starts at 20–50 meters to confirm construction, density and shrinkage before bulk.
Lab dip, then bulk match
Lab samples hold ΔE ≤ 0.8. Reactive, vat and acid dyes follow the fiber. Customer shade matching is supported.
Hand and function in one pass
Pre-shrink, soften, water-repellent, wrinkle-resist and singe are combined by use. Home and apparel stay on separate lines.
Four mill standards
Colorfastness, shrinkage, weight and visual defects are logged per roll. Grade A ships. Grade B is disclosed.
Rolls, labels and logistics
Paper tubes, meter marks and batch codes ship together. East China in 2 days, with partners covering major apparel regions.
Leave uncertainty in sampling. Give bulk what is already confirmed.
Color, shrinkage and hand — the usual failure points — move into sampling. Bulk only repeats confirmed parameters, which cuts factory rework.
Working path
Designer brands, garment factories and home brands share one process.
Brief
Season, weight, use and budget. Start from stock, or specify fiber and construction.
Swatch / lab dip
Color cards and hand swatches ship out. Yarn or construction changes go to the lab.
Bulk
Machines and dye lots lock after the order. Progress is weekly. Mid-checks are available.